Medical implants are a cornerstone of modern healthcare, significantly enhancing the quality of life for countless patients. As the demand for these critical devices continues to rise, manufacturers face increasing pressure to meet stringent standards of surface finish and profile accuracy. In response to this challenge, Kemet International Ltd has developed and automated Precision Surface Finishing Processes tailored specifically for the medical industry.
Kemet’s Process Development Laboratories have a strong track record of creating Special Purpose Polishing Machines designed to address the unique requirements of medical implant manufacturers. These machines deliver high-quality, precise surface finishes that adhere to the stringent demands of the medical field.
The KemiSphere II represents the latest in Kemet’s line of precision polishing equipment. This benchtop spherical/ball lapper/polisher is engineered to lap and polish spherical forms to a roundness better than five microns, achieving a mirror finish. The KemiSphere II employs a straightforward, two-stage process that ensures reliability and repeatability. It is capable of processing all joint sizes and materials up to 60mm in diameter, and up to 100mm with the floor-standing version. Additionally, it can be easily adapted for other round parts, showcasing its versatility.
Specifically developed for the mass production of replacement knee parts, such as Tibial Trays, the Kemet Tibial Polishing Cell is a testament to advanced automation in medical implant manufacturing. A typical cell comprises Kemet’s Smoothing, Polishing, and Cleaning Systems, providing a fully automated solution. This integration allows manufacturers to achieve superior surface finishes, reduce costs, and enhance production speeds.
Manufacturers opting for Kemet Polishing Systems can expect a range of benefits, including:
- Improved Product Quality: High-precision finishes that meet industry standards.
- Cost Reduction: Efficient processes that lower production costs.
- Increased Production Speed: Faster turnaround times for higher throughput.
Kemet’s dedication to customer satisfaction is evident in their policy of performing all process development work free of charge. This enables manufacturers to collaborate with Kemet in developing and optimising polishing processes tailored to their specific needs without incurring additional costs.
As the demand for medical implants continues to grow, the standards for surface finish and profile accuracy become more exacting. Kemet International Ltd remains at the forefront of innovation, offering automated Precision Surface Finishing Processes that meet these evolving needs. With developments like the KemiSphere II and the Kemet Tibial Polishing Cell, Kemet provides manufacturers with reliable, repeatable solutions for achieving perfect finishes on medical implants.
For more information or to schedule lapping and polishing trials, please contact Kemet at +44 (0) 1622 755287 or via email at [email protected]. Collaborate with Kemet to discover the optimal finishing solution for your needs and stay ahead in the rapidly advancing field of medical implant manufacturing.
